WINDING MACHINE TRAINER

WINDING MACHINE TRAINER

SALIENT FEATURES

  • Table top wind tunnel with side/ top covers having transparent viewing window & protection cage to facilitate identification of components of windmill.
  • 3 phase motor with axial fan blades as blower to simulate variable wind.
  • VFD to control speed of motor/ blower with continuously variable speed to set wind speed.
  • Renewable energy basics, energy conservation, charge controller, storage system & invertor etc.
  • Converting kinetic wind energy into electrical energy in laboratory using BLDC generator.
  • 500mm cuboid using aluminium profile, 2 such racks connected each other to form wind tunnel containing wind blower and wind turbine.
  • Pitching and yawing provision provided. Wind turbine mounted on Pillar with bearing to facilitate yawing.
  • Optional PC interface.

TECHNICAL SPECIFICATIONS

  • Wind turbine & Wind blower
    Consist of table top wind tunnel made of two numbers of 30x30mm aluminium profile cuboid (500mm) rack with perforated aluminium protection cage and holding wind blower & wind turbine
  • Wind turbine - 1 No.
  • O/P wattage- 100W
  • O/P voltage- 75V
  • O/P current- 2A
  • Blade dia. 550mm x 6 nos.
  • Nut and screw arrangement for pitching
  • Mounted on rotating table to facilitate yawning, tail length= 250mm
  • Wind blower - 1 No.
  • 3 phase 4 pole induction motor with 19 shaft
  • Rated star 415VAC & Delta 230VAC, 1HP, 50Hz, 1450 RPM
  • Blade dia. 550mm x 6 nos.
  • Wind blower panel (RE1) - 1 No.
  • Motor input terminals terminated on shrouded sockets
  • Wind generator panel (RE2) - 1 No.
  • Generator output terminals terminated on shrouded sockets
  • Diode bridge (1000V/35A)- 2 Nos.
  • Digital anemometer- 1 No.
  • Anemometer to measure air flow with digital display (0.5”, 4 digit LCD)
  • Measurement units- Air velocity: m/s, km/h, ft/min, knots
  • Measurement units- Air flow: CMM (m3/min), CFM (ft3/min)
  • Dimension/Wt.- 156x67x28mm/ 260g

Main Rack/ Control Unit

Consists of table top aluminium profile (45x45) strudy modular flat demo panel rack (4x3 matrix) system, holding various panels as below

  • Single phase supply panel (EMT16A) - 1 No.
  • Single phase MCBs of 10A
  • Lamp load
  • IGBT controlled AC drive panel (EMT33) - 1 No.
  • Input voltage: 230VAC, 50Hz
  • Output voltage: 3 phase 200 to 230VAC
  • Range (frequency control): 0.1Hz to 100Hz (50Hz factory set)
  • Control mode: Sine wave PWM
  • Capacity: 2HP with reverse and forward direction
  • DC Application panel (ST3)- 1 no
  • 12V LED lamp/ LED strip and fan.
  • Charge controller Panel (ST4) - 1 No.
  • Rated voltage- 24Vdc, Max current- 6A
  • Max generator voltage-25V
  • Min generator voltage-20V
  • Battery Capacity- 7Ah
  • Battery rated voltage- 12V
  • Battery type- Lead acid
  • Stand- alone Inverter panel (ST5) - 1 No.
  • I/P DC voltage-10-15Vdc, O/PAC voltage- 2 30Vac
  • O/P power rating- 210VA/ 500VA
  • DC voltmeter & DC ammeter panel (EMT68) - 2 Nos.
  • DC voltmeter (0-50V)
  • DC ammeter (0-5A) with polarity protection diode.
  • AC voltmeter & AC ammeter panel (EMT6)- 1 No.
  • Voltmeter: 300V, Ammeter: 0.5A
  • Lamp load panel (EMT7) - 1 No.
  • 230V/15/40/60/100W x 3 bulbs with individual ON/OFF using 6A toggle switches.
  • AC voltmeter panel (EMT2) - 1 No.
  • Voltage range : 300V OR 500VAC.
  • 1 pole 4 way switch to select line voltage for three phase
  • Rheostat for generator loading (600E/1A)- 1 No.

List of experiments

  • To study characteristics of wind velocity and generator power.
  • To analyze effect of pitching (blade angles) on performance of wind turbine.
  • To study yawing due to change in direction of wind.
  • To perform experiment to study working of inverter and calculate its efficiency.
  • To study VI characteristics of wind turbine.
  • To study working of MPPT charge controller.
  • To study working of DC application (load).
  • To perform experiment to study & plot IV/PV characteristics of wind generator on PC screen using VWB V11.x software using MPPT controller & graph window (Optional)
  • To perform experiment to study MPPT charge controller (Optional)
  • To identify cut in velocity of wind turbine.
  • Optional PC interface - WET needs following additional panels & S/W: EMT8, ST8, CIP-II panels
  • Instrumentation power supply cum multichannel DPM panel (EMT8)- 1 No.
  • DC Multi Output power supply.
  • Provides 1 Ph. AC supply through 3 MCB's, 4A each to power up other panels in the rack.
  • Multi channel DPM for temperature display.
  • 20 pin FRC power bus to supply power to neighboring
  • Green shrouded socket provided to extend earth
  • MPPT charge controller Panel (ST8)- 1 no
  • 2 IGBT modules, 1st for charging control & 2nd for load ON/OFF
  • 5 nos of analog outputs AI (0-2.5V) for RE voltage, RE current, Battery voltage, Irradiance measurement & Load/ battery voltage
  • 2 nos of DAC inputs for PWM control and load ON/OFF
  • Built in battery- 12V/7Ah, Type: Lead acid
  • Computer interface Panel (CIP-II)- 1 no
  • Connects to PC (Win7/8/10) USB port through USB IO module & type Ato mini B cable
  • 8 ADC channels I/P: 0 to 2.5V FS with 1 no. input simulation pot. 2 DAC channels O/P 0-2.5V FS
  • V to I function block: I/P 0 to 2.5V and O/P 0-20 or 4-20mA (100 ohm load) switch settable.
  • I to V function block: I/P 4 to 20mAand O/P 0-2.5V
  • USB converter to interface 25 pin D connector on CIP panel to USB enclosed in 25 pin D shell using type Ato mini B type cable
  • Software on CD
  • Virtual Workbench (VWB) software package is a USB based software working on windows .net platform coupled with USB IO module useful as general purpose S/W utility which supports different control strategies like , MPPT controller etc.
  • Mechanical Dimensions (mm)/ Net Wt./Gross Wt. (Kg) Wind blower & Wind turbine: 500(W) x 1000(L) x 500(H)/ 35Kg/ 45Kg, Main rack: 545(H) x 960(W) x 300(D)/ 30Kg/ 40Kg

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