Control Trainer

Control Trainer

        CATALOG      

  • Learn how an Analog as well as Digital PID works..
  • Facility to monitor behavior of the controller output (Un) & process variable (MV) either on PC screen or on CRO. Settable time constants..
  • P4/XP or latest version window based PID controller (DDC) software package with P, PI & PID control, Ratio & cascade control, three operating modes, Online graph drawing & data acquisition modes (SCADA). PC not in scope of supply.
  • Can learn about different processes using simulated building blocks as well as real life processes using replaceable experiment panels/processes and built in square / triangle / sin function generator as disturbance.
  • Graph printing facility for laboratory journal entries.

SALIENT FEATURES

  • Learn how an Analog as well as Digital PID works..
  • Facility to monitor behavior of the controller output (Un) & process variable (MV) either on PC screen or on CRO. Settable time constants..
  • P4/XP or latest version window based PID controller (DDC) software package with P, PI & PID control, Ratio & cascade control, three operating modes, Online graph drawing & data acquisition modes (SCADA). PC not in scope of supply.
  • Can learn about different processes using simulated building blocks as well as real life processes using replaceable experiment panels/processes and built in square / triangle / sin function generator as disturbance.
  • Graph printing facility for laboratory journal entries..
  • Aesthetically designed injection molded electronic desk (master unit) carrying useful experiment resources like Power supplies, DPMs, Computer Interface, Analog PID controller with central slot to hold various replaceable experiment panels / processes..
  • Connection through sturdy 4mm Banana sockets & Patch cords, Students workbook & Instructor's Guide provided..
  • Useful for Post Graduate projects and research purpose..
  • Optionally SDK for Matlab & Labview provided.

Process -I Temperature/Light

Process I Temp/Light
Table Top assembly
/ accessaries		 Process box containing 3 high wattage (60W) bulbs under aluminum plate as heater.
Built in fan, lamp as disturbance generator.
Panel TAP (CE2/EMT9)
Sensor RTD for temp. control upto 1000C with built in CAL facility, Photodiode for light intensity control upto 2000lux.
Mechanical Dimension 280(L)x115(W)x160(H)
Powder Coated Weight : 2Kg.

Process -II High Temperature

Process II High Temp.
Table Top assembly
/ accessaries		 Electric Bunsen Burner (300W) with 50cc heating volume. (Works with DPID only as large transport lag)
Panel TAP (CE2/EMT9)
Sensor K type stainless tube encapsulated TC for temp control upto 550°C
Mech. Dimension
/ Wt.		 200(L)x130(W)x270(H)
Powder Coated Weight: 2Kg.

Process III : DC Servo Position Control

Process III DC Servo Position Control
Table Top assembly
/ accessaries
  1. PMDC Motor 12V DC, 40 Watt ND RPM 2000 RPM with gear box (Ratio 30 :1)
  2. Loading : Using PMDC Motor @ 12V/5A max. Servo Amplifer with built in 12V/3A power supply.
Panel SIP (CE3)
Sensor
  1. Photo reflective speed sensor with direction detect using 2 pairs of photo emitter detector giving Quadrature o/p's
  2. Servo pot as position feedback
Mechanical Dimension /Wt. 365(L)X220(W)X95(H)mm / 10Kg

Process IV : AC Servo Position Control

Process IV AC Servo Position Control
Table Top assembly
/accessories
  1. AC geared (50:1) 2 phase servo motor. Main winding : 230VAC Control Winding : 6VAC /1A O/P shaft
  2. RPM 25 (D), ND RPM 2500
  3. Loading: Using small PMDC motor @ 12V/1A max. Servo amplifier with built in 12V/ 3A Power Supply.
Panel SIP (CE3)
Sensor Servo pot as position feedback
Mechanical Dimension
/ Wt.		 365(L)X220(W)X95(H) mm / 8 kg.

Process V : Stepper Motor

Process V Stepper Motor
Table Top assembly
/ accessaries		 Stepper (3kgcm/12V) Coupled to servo pot.
Panel P25
Sensor feedback Servo pot as position
Mech. Dimension (mm) /Wt. 220(L) x 100(W) x 92(H)
Powder Coated / 2Kg.

Process IX : AC Voltage Servo Stabilizer

Process IX AC Voltage Servo Stabilizer
Table Top / 240VAC 100mA assembly/ accessaries
  1. AC synchronous 2 Phase Motor 60 rpm, 2 kgcm Torque.
  2. Variac 0-270VAC/0.75Amp.
Panel CIP
Sensor PT (270 VAC Prim. /12 VAC 100mA
Sec.) followed by Precision Rectifier O/P 0-2.5V DC
Mechanical Dimension/Wt. 365(L) X 220 (W) X 95 (H) mm/
8 kg.
List of expt.
  1. Study of AC Servo stabilizer
  2. Working with real life process IX (Servo Voltage Stabilizer)
  3. Close loop and open loop behaviour of voltage stabilizer

Process XI : Inverted Pendulum

Process XI Inverted Pendulum
Process XI setup Table top assembly containing DC Servo motor
24VDC/1.3A, 1600 RPM, 12N/cm, 20W,
mounted on alluminium profile (30 x 30) table with 10K servo pot as F/B, 300mm long pendulum with 18 dia MS sphere, round track PCB slip rings with 3 graphite brushes.
Process Drive Box Containing servo amplifier with built in power
supply 12V/3A.
Front Operator Panel : Consisting of 15 pin D
(F) connector to interface to SIP & 9 pin D(F) to connect to process XI, 4mm BS5 socket to apply swinger FG I/P from TMS-PID (MU), 3 position switch to select Auto/control/swinger mode, 2 pot knobs to set angular range for control. Optionally can interface with embedded controller using to 2 AOs (3.3V compatible), 1 AI for MV on SIP (3.3V compatible) for students
project
Panel SIP(CE3) located in TMS-PID MU
Feedback Sensor 10K heavy duty Servo pot to indicate vertical standing position, O/P (+9-0- 9V)
Mech. Dimension/Wt. Table : 200(L) x 200(W) x 350(H) (mm),
Wt. of setup = 5Kg
Drive Box: 365(L) x 220(W) x 95(H)mm Wt. : 8 kg

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